A COMPACT, FLEXIBLE AND FAST MACHINE FOR THE MANUFACTURING OF  LINEAR, NON LINEAR AND COMPLEX TAILORED BLANKS


MOSAICO is a true innovative solution for Tailored Blanks manufacturing and represents a simple and reliable alternative to the complex traditional manufacturing lines.

Conventional TBW lines in fact require rigid and costly blanking dies or shearing machines to prepare the sheets before welding. MOSAICO, on the contrary, is a flexible low-cost station which prepares the edges, joins and welds the blanks.

MOSAICO features a double head, automatically switching from cutting to welding, and a purpose built numerically controlled supporting table: in sequence, the sheets are:

trimmed, 
joined and 
welded 

in a single machine cycle. 

The MOSAICO head can move along any path in the XY plane, achieving both linear and non linear welds. Complex Tailored Blanks (composed of more than two parts, such as a body side) can be easily produced within the same working cycle.

Developed from PLATINO (hundreds of units installed worldwide), MOSAICO takes advantage of the excellent reliability and performances of this well proven 2D laser machine.

MOSAICO BENEFITS
Total flexibility thanks to easy and quick process set up
Low investment compared to conventional production lines
No accurate edge preparation required
No limits in welding non linear shapes: complete freedom in Tailored Blanks design
Complex blanks produced in a single machine cycle
Further cutting operations allowed
Modular and expandable from manually operated to fully robotized


For higher production rhythms MOSAICO can be also equipped with automatic systems for the blanks loading, unloading and handling.